Initial Testing in the condition received provides baseline data for failure analysis · Analysis of Electronic/Electrical components provides diagnostic testing of all components Component Inventory and Inspection for wear, damage, corrosion, contamination · Bearing Analysis provides detailed information about how the spindle failed · Fluid System Analysis reviews all seals, coolant and lubrication systems for damage, contamination and blockage · Full teardown of the Drawbar System to test components for wear and replacement · Shaft & Cone Taper Assessment to review the shaft face and taper condition · Other mechanical systems including: gearbox, piston assembly, etc… · Four (4) Quality Gates to ensure technical management sign off Key · Standard Pictures to ensure accurate documentation of the evaluation
Final Inspection report summarizes all test results to ensure we meet our commitment to you · Vibration reports analyzed by ISO vibration analysis certified technicians · Runout worksheet ensures statistical compliance · Temperature / Friction report provides all break-in information · Clamp force measurements are taken to provide spindles meeting the ISO / ASME standards · all Electrical components tested to OEM specifications
DGI has built it’s quality process around corrective action and lessons learned. Like any process, it is strengthened by examining our issues to make sure they are never repeated.
Our personnel are trained in Root Cause Analysis and use the 8D methodology to examine problems and report back to the Customer.